CONTROL OF ENERGY EFFICIENCY IN INDUSTRY AND HOUSING AND COMMUNAL SERVICES
Sign | Register
UDC 62-51
Automated control of rotary-kiln process energy efficient
Vernergold Alexander Rudolfovich, chief power engineer of «Chelyabinsk Zinc Plant» (open joint stock company), arv@zinc.ru
Abstract
Brief description and the overall structure of the rotary-kiln operations is given. Rotary-kiln extremum characteristics are considered. Identification method of rotary-kiln extremum characteristics by using statistical data is proposed. Optimization procedure of it is proposed. The optimization procedure includes: retention of blowing on the trajectory of high-production gradient, motion along the trajectory and reverse motion in case of rotary-kiln efficiency decrease. The procedure contributes to high rotary-kiln productivity and cost minimization. The method of rotary-kilns performance evaluation at partial observability of the rotary-kiln process state is proposed. The proposed method can be used to control the rotary-kilns modes. The overall structure of the rotary-kilns mode control system is considered. The use of the control system allows to solve problems of control, mode parameters stabilization and optimization of rotary-kilns modes.
Keywords
rotary-kiln operations, rotary-kiln, optimization, automated control
References
1. Abdeev M.A. Vel'tsevanie tsink-svinetssoderzhaschih materialov [Processing of Zinc and Lead-Bearing Materials] M.A. Abdeev, A.V. Kolesnikov, N.N. Ushakov. Moscow: Publisher «Metallurgy», 1985, 120 p.
2. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V., Shnayder D.A. [The Optimal Control of Rotary-Kiln Process]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2008, vol. 7, № 3 (103), pp. 54-56. (in Russ.)
3. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V. [Linguistic approach to Optimization of Rotary-Kiln Process Control]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2008, vol. 8, № 17 (117), pp. 61-65. (in Russ.)
4. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V. [Energy efficient Control of Rotary-Kiln Process]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2010, № 22 (198), pp. 75-78. (in Russ.)
5. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V. [Rotary-Kilns Performance Evaluation at Partial Observability of the State of the Rotary-Kiln Process]. Actual problems of technical sciences, 2015. pp. 41-43. (in Russ.)
6. Davidson A.M., Rutkovskiy A.L. [On the Question of Calculating Heat Transfer in Tube Rotary-Kilns]. Bulletin of Universities: Non-Ferrous Metallurgy, 1999, № 3, pp. 65-67. (in Russ.)
7. Dintsis N.P., Davidson A.M., Eputaev G.A., Hodov N.V. [Research of Heat-and-Mass Transfer in the Main Zones of Rotary-Kiln]. Nonferrous metallurgy, 1977, № 2, pp. 98-101. (in Russ.)
8. Kazarinov L.S. Sistemnye issledovaniya i upravlenie /kognitivnyy podhod/: nauchno-metodicheskoe posobie [System Studies and Management / Cognitive Approach/: Research Tools]. Cheljabinsk, South Ural St. Univ. Publ., 2011, 524 p.
9. Kazarinov L.S., Vernergold A.R., Kolesnikova O.V. [Automated Control of Rotary-Kiln Process Energy Efficient on based optimal correction of technological operation parameters]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2010, № 2 (178), pp. 73-78. (in Russ.)
10. Kazarinov L.S., Vernergold A.R., Kolesnikova O.V. [Automated Control System of Rotary-Kiln Process Energy Efficient]. Integration of science and production, 2010, № 5, pp. 60-61. (in Russ.)
11. Kozlov P.A. Vel'ts-protsess [Rotary-Kiln Process]. Moscow, Ore and Metals Publ., 2002, 176 p.
12. Lisienko V.G., Schelokov Y.M. , Lisienko V.G. , Ladygichev M.G. Vrashchayushchiesya pechi: teplotekhnika, upravlenie i ekologiya: Spravochnoe izdanie: v 2-h knigah [Rotary Kiln: Heating Equipment, Control and Ecology: Reference Edition: in 2 books]. Moscow, Heating Engineer Publ., 2004.
13. Rutkovskiy A.L., Saakyants A.A., Starikova T.V. Simulation of Furnacing Process in Rotary-Kiln [Modelirovanie protsessa plavleniya shihty v vel'ts-pechi]. Izvestiya vuzov. Tsvetnaya metallurgiya. [The Bulletin of Universities: Non-Ferrous Metallurgy]. 2005, № 1, pp. 66-68.
14. Hodov N.V. Razrabotka i issledovanie sposoba vel'tsevaniya s tsirkulyatsiey koksika klinkera v sisteme «gazovyj potok-shihta»: avtoreferat dissertatsii [Development and Research of Rotary-Kiln Process with Coke Fines Circulation in System «Gas Flow-Furnace»: abstract of a thesis]. N.V. Hodov. Ordzhonikidze, 1974, 30 p.
15. Hodov N.V., Eputaev G.A., Davidson A.M. Mathematical Description of Rotary-Kiln Operations as an Object with Distributed Parameters [Matematicheskoe opisanie raboty vel'ts-pechi, kak obekta s raspredelennymi parametrami]. Trudy Severo-Kavkazskogo gorno-metallurgicheskogo institute. [The Bulletin of North-Caucasian Mining and Metallurgical Institute]. 1973, vol. XXXIII.
2. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V., Shnayder D.A. [The Optimal Control of Rotary-Kiln Process]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2008, vol. 7, № 3 (103), pp. 54-56. (in Russ.)
3. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V. [Linguistic approach to Optimization of Rotary-Kiln Process Control]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2008, vol. 8, № 17 (117), pp. 61-65. (in Russ.)
4. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V. [Energy efficient Control of Rotary-Kiln Process]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2010, № 22 (198), pp. 75-78. (in Russ.)
5. Vernergold A.R., Kazarinov L.S., Kolesnikova O.V. [Rotary-Kilns Performance Evaluation at Partial Observability of the State of the Rotary-Kiln Process]. Actual problems of technical sciences, 2015. pp. 41-43. (in Russ.)
6. Davidson A.M., Rutkovskiy A.L. [On the Question of Calculating Heat Transfer in Tube Rotary-Kilns]. Bulletin of Universities: Non-Ferrous Metallurgy, 1999, № 3, pp. 65-67. (in Russ.)
7. Dintsis N.P., Davidson A.M., Eputaev G.A., Hodov N.V. [Research of Heat-and-Mass Transfer in the Main Zones of Rotary-Kiln]. Nonferrous metallurgy, 1977, № 2, pp. 98-101. (in Russ.)
8. Kazarinov L.S. Sistemnye issledovaniya i upravlenie /kognitivnyy podhod/: nauchno-metodicheskoe posobie [System Studies and Management / Cognitive Approach/: Research Tools]. Cheljabinsk, South Ural St. Univ. Publ., 2011, 524 p.
9. Kazarinov L.S., Vernergold A.R., Kolesnikova O.V. [Automated Control of Rotary-Kiln Process Energy Efficient on based optimal correction of technological operation parameters]. Bulletin of South Ural State University. Series «Computer Technology, Control, Electronics», 2010, № 2 (178), pp. 73-78. (in Russ.)
10. Kazarinov L.S., Vernergold A.R., Kolesnikova O.V. [Automated Control System of Rotary-Kiln Process Energy Efficient]. Integration of science and production, 2010, № 5, pp. 60-61. (in Russ.)
11. Kozlov P.A. Vel'ts-protsess [Rotary-Kiln Process]. Moscow, Ore and Metals Publ., 2002, 176 p.
12. Lisienko V.G., Schelokov Y.M. , Lisienko V.G. , Ladygichev M.G. Vrashchayushchiesya pechi: teplotekhnika, upravlenie i ekologiya: Spravochnoe izdanie: v 2-h knigah [Rotary Kiln: Heating Equipment, Control and Ecology: Reference Edition: in 2 books]. Moscow, Heating Engineer Publ., 2004.
13. Rutkovskiy A.L., Saakyants A.A., Starikova T.V. Simulation of Furnacing Process in Rotary-Kiln [Modelirovanie protsessa plavleniya shihty v vel'ts-pechi]. Izvestiya vuzov. Tsvetnaya metallurgiya. [The Bulletin of Universities: Non-Ferrous Metallurgy]. 2005, № 1, pp. 66-68.
14. Hodov N.V. Razrabotka i issledovanie sposoba vel'tsevaniya s tsirkulyatsiey koksika klinkera v sisteme «gazovyj potok-shihta»: avtoreferat dissertatsii [Development and Research of Rotary-Kiln Process with Coke Fines Circulation in System «Gas Flow-Furnace»: abstract of a thesis]. N.V. Hodov. Ordzhonikidze, 1974, 30 p.
15. Hodov N.V., Eputaev G.A., Davidson A.M. Mathematical Description of Rotary-Kiln Operations as an Object with Distributed Parameters [Matematicheskoe opisanie raboty vel'ts-pechi, kak obekta s raspredelennymi parametrami]. Trudy Severo-Kavkazskogo gorno-metallurgicheskogo institute. [The Bulletin of North-Caucasian Mining and Metallurgical Institute]. 1973, vol. XXXIII.